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7 Palletizing Patterns for Your Cobot to Cut back Product Harm


Should you’re utilizing a cobot to palletize merchandise, you may wish to make sure you’re utilizing the precise palletizing sample!

A great palletizing sample helps you package deal your merchandise securely, serving to to scale back harm and returns.

On this article, we’ll talk about 7 nice patterns for cobot palletizing. We’ll additionally have a look at some elements that go into making or unhealthy pallet sample, and the best way to choose the very best one in your activity.

How palletizing sample reduces harm and returns

Many elements can contribute to break and returns of your merchandise, however an element individuals usually overlook is the palletizing sample. The suitable palletizing sample might help to disperse weight in your cargo, minimizing friction and defending your susceptible merchandise from influence.

It is vital to contemplate the soundness of the stack. An unstable stack is extra more likely to topple over, trigger harm to your merchandise, and even compromise the whole cargo.

There are a number of palletizing patterns you should use. The perfect one will depend upon the merchandise you are packaging, the scale and weight of the merchandise, and some different elements.

Palletizing sample calculators: Helpful or not helpful?

You’ll find a number of palletizing sample calculators on-line.

These calculators will be useful instruments, but it surely’s vital to do not forget that they’re solely a place to begin. This calculator from OnPallet, for instance, permits you to enter your pallet and field information. I’ll then let you know what a single layer can appear like with what number of gadgets will match on it.

Past easy calculators, the Stackbuilder software program is the “Rolls Royce” of palletizing applications. It is advanced, however has all of the features you may ever have to create any palletizing sample conceivable.

Such software program instruments will be useful. However one of the best ways to search out the right palletizing sample in your merchandise is to check varied patterns and see what works greatest…

A easy palletizing calculator normally is not sufficient.

If you automate your palletizing, you may wish to be sure that your pallet dimension and kind work together with your palletizing resolution. The Robotiq configurator is a software that you should use to check this out with a collaborative robotic.

The Robotiq palletizing configurator used to get custom key performance indicators

What makes for or unhealthy pallet sample?

There are a number of elements to contemplate when selecting a pallet sample, together with:

  • The load of the load.
  • The dimensions and weight of every field.
  • How secure you want the load to be. A great pallet sample will distribute weight evenly and decrease friction.
  • Whether or not you want additional area across the containers.
  • Whether or not it’s worthwhile to the containers to be positioned in several areas so you’ll be able to learn the labels or barcodes.

3 Ideas for palletizing sample

Listed here are three pointers for making a secure pallet sample:

  1. Decrease prices and waste by maximizing interlocking carton utilization and pallet utilization.
  2. Set your pallet sample for the kind of pallets you may be utilizing.
  3. To enhance stability, rotate every alternate layer.

First, you may wish to take into consideration the load and dimensions of your merchandise. You may additionally wish to take into account the fragility of your merchandise and the way vibration and influence will have an effect on them.

Subsequent, you may wish to take into consideration the soundness of the stack. Will the association of the containers present any stability? Or will the primary stability come from additional components (akin to shrinkwrap)?

Lastly, you may wish to take into account the benefit of palletizing and depalletizing. A great pallet sample must be straightforward to comply with, and it must be straightforward for a robotic to take away merchandise from the pallet with out damaging them.

7 Nice Palletizing Patterns for Your Cobot

Now you are conversant in some vital elements when selecting a pallet sample, listed below are 7 nice palletizing patterns in your cobot:

1. The Interlocked Sample

When stacking containers in a vertical association, one problem is preserving the hundreds throughout transportation. Consequently, many individuals use an interlocking sample which “locks” the containers in place by staggering their positions.

This sample is ideal for merchandise that it’s worthwhile to stack securely. It’s usually used for heavier hundreds.

2. The Partially Interlocked Sample

Within the partially interlocked sample, some containers overlap, however not all. It is composed of a base layer plus an interlocked prime layer that is joined by columns.

When in comparison with a very interlocked construction, this improves the energy of every vertically aligned layer by as much as 45%.

Partially interlocked patterns are greatest for lighter hundreds and merchandise that do not require as a lot stability.

3. The Block or Cut up Block Sample

The Block Sample is a kind of column association. Your palletizer will place every field on prime of the one under it in the identical sequence. This methodology works for sure gadgets, however lack of interlocking could trigger them to fall. All of it is determined by what you are palletizing.

A variation of this sample is the cut up block, which includes dividing the pallet into two sections. The primary part is a central column of containers that maintain all containers collectively. Round this column is the second part, the place the containers are stacked on prime of one another, as with the block sample.

That is helpful for merchandise of various sizes as a result of it prevents them from toppling over.

4. The Brick Sample

With The Brick Sample, you do not stack the cartons in the identical manner as you’ll with a column association. Moderately, you stack them one on prime of one other, alternating between layers, like a brick wall.

One drawback of this strategy is that it erratically distributes the load on the weakest level of every carton. We do not advocate utilizing this methodology for heavy hundreds as a result of it places an excessive amount of stress on the underside layer.

5. The Row or Cut up Row Sample

That is like The Brick Sample, however we flip every layer 90 levels in comparison with the one under it. It gives additional interlocking for stability, but it surely’s not as difficult as The Pinwheel Sample (see under).

The Cut up Row is a variation of this sample which gives some additional stability. With a cut up row, you will have a typical row design, however you place one field in a distinct orientation in every row to lock the remaining in place.

That is helpful for merchandise of various sizes as a result of it prevents them from toppling over.

6. The Pinwheel Sample

A pinwheel is an interlocking sample with some gaps, forming the containers within the form of a wheel.

You should utilize any such sample when the product tends to shift throughout transportation. The gaps between the containers permit for some motion, which will be useful relying on what you are palletizing.

It is also helpful for merchandise of various sizes as a result of it prevents them from toppling over.

7. The Column Stacked Sample

Column stacking will increase field stability by 25-30%. It evenly disperses the load over every field’s strongest level.

One downside with this strategy is that it depends on ties or shrinkwrap for stability – the construction itself would not present any stability. They’re the one factor retaining containers from tumbling in transit since all containers are straight on prime of one another.

The way to choose the very best pallet sample in your activity

The trail to success with palletizing is to plan. Experiment with varied pallet layouts and see how they carry out in our Robotiq Configurator.

In case you have heavy containers, you may wish to use a sample that provides additional help, just like the interlocked or pinwheel patterns. In case you have lighter containers, you may get away with a much less supportive construction.

The dimensions of the containers can also be vital. Should you’re palletizing massive containers, you may want a sample that may accommodate them with out sacrificing stability.

Lastly, take into account the contents of the containers. Should you’re palletizing fragile gadgets, you may wish to decrease motion to stop harm. Right here, for instance, a pinwheel sample may not be your best option.

Do not consider which you could merely arrange your palletizing activity as soon as and depart it. You could want to change your pallet designs over time, permitting for steady enchancment.

Robot palletizing cardboard boxes using the Robotiq palletizing solution

Robotiq Palletizing Configurator: Design your robotic pallet

With the Robotiq Palletizing Configurator, you’ll be able to design your robotic palletizing cell in minutes.

You simply present some fundamental details about your pallet and containers. The Configurator permits you to create two layer patterns and swap between them in every layer. This strategy gives some great benefits of interlocking rapidly and simply.

Now that you already know extra about pallet patterns, it is time to decide on the very best one in your wants!

Meet the Palletizing Solution

What questions do you will have about palletizing? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



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