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Tips on how to Setup a Cobot Cell for Environment friendly De-palletization


You might be receiving uncooked supplies into your facility… all packed onto pallets. How will you make your guide de-palletizing activity extra environment friendly?

Collaborative robots are a well-liked resolution for enhancing palletizing. By automating your activity with a cobot, you progress the duty out of the palms of human staff. That is extra environment friendly, extra constant, and permits the folks to carry out extra value-added duties that they really get pleasure from.

How do you setup a cobot cell for de-palletization?

What are the variations between palletizing and de-palletizing?

This is find out how to get a head begin by organising your de-palletizing cell in the suitable method…

What’s the which means of de-palletization?

De-palletizing merely means taking gadgets off a pallet. It’s the reverse of palletizing, the place gadgets are organized in an everyday sample on pallets for cargo. Nonetheless, though the duties are very comparable, there are further components to think about when de-palletizing.

One of many key variations between palletizing and de-palletizing is the way you deal with the 2 duties with an automatic resolution.

With palletizing, you may have full management over the duty. The gadgets arrive for palletizing in a recognized order, place, and orientation.

With de-palletizing, you do not have this management. Objects will not be at all times organized within the sample you count on and so they might have shifted throughout transit.

One resolution to this drawback is to make use of giant and complicated layer de-palletizing options. These use big palletizing robots to carry whole layers from the pallets. They normally require loads of further automation parts across the robotic to assist this operate.

De-palletizing with a cobot is a substitute for these expensive options. It may well contain extra complicated management than palletizing, however is kind of simple when you know the way.

How de-palletizing compares to palletizing in cell design

There are just a few components to consider if you find yourself designing a cell for cobot de-palletizing. While you hold these in thoughts, you possibly can scale back the prospect of errors later.

Some steps you might have to take with de-palletizing (however do not want for palletizing) are:

  • Put together for potential unloading challenges attributable to how the sender has packed the pallet. Are you able to negotiate together with your suppliers that they’ll prepare your pallets in a specific method?

  • Take into account how masses would possibly transfer in transit, inflicting the gadgets to maneuver. How will you counteract these actions when the pallets enter your facility?

  • Take into account the assorted upstream and downstream processes to the de-palletizing. These shall be completely different to these in a palletizing activity. How do the downstream processes want the gadgets to be delivered to them? How do the upstream processes (if any) have an effect on the pallet and its load?

7 easy steps to make sure your de-palletizing cell does the job

Establishing a de-palletizing cell may be very straightforward when you realize what you’re doing.

With collaborative robots, there are comparatively few steps wanted to attain a functioning de-palletizing cell. Not like with standard automation — which might take months to put in — you possibly can arrange a cobot in a number of hours.

Listed here are the 7 steps for organising a cobot de-palletizing cell:

1. Have a look at your present guide de-palletizing activity

Earlier than you design your cobot cell, have a look at the way you presently carry out the de-palletizing activity.

Get clear in your de-palletizing staff’ present guide steps. Map out your guide palletizing activity, together with steps like eradicating shrinkwrap or chopping packing ties.

2. Take into account how the pallets come into your facility and in what state

Look critically on the pallets that arrive out of your suppliers.

Take into account how neatly the gadgets are stacked on the pallets and the way constant the patterns are. Take into consideration how one can both take away any inconsistencies or overcome them with the robotic.

3. Have a look at the downstream processes after de-palletization

We frequently encourage robotic customers to think about the downstream processes because the robotic’s “clients.”

With de-palletizing, there could also be many such “buyer processes” in your facility – i.e. processes which might be fed by the robotic. Make clear with them how they prefer to obtain gadgets after de-palletizing.

4. Measure the duty on the Worth vs Complexity graph

A great way to guage a activity for robotic automation is to map it on a Worth vs Complexity graph.

One of the best robotic duties are these that can have excessive worth on your firm and will not be complicated to deploy. You’ll find out how to do that on your activity in our free palletizing course.

5. Design your robotic cell

When you may have completed your whole preparation, it is time to design the robotic cell on your de-palletizing activity.

This needn’t be complicated. Begin together with your guide activity map and use this that will help you design the robotic cell.

6. Perform your integration course of

After designing the cell, the one factor it’s essential to do is ready up the robotic {hardware} and program it.

Collaborative robotic integration is way simpler than standard robotic automation. You do not even want earlier robotics expertise.

7. Observe your metrics and enhance the cell over time

Lastly, set metrics for the operating of your robotic. This may show you how to to objectively analyze the efficiency of the de-palletizing cell and enhance it over time.

Unsure what metrics to decide on? Seize a replica of our free eBook on the highest metrics for cobots.

Tips on how to setup the cobot {hardware} for de-palletization

What’s concerned within the bodily integration of a de-palleitizing cobot?

The steps are quite simple. You’ll be able to normally setup the robotic in underneath an hour.

Listed here are the 7 steps to setup a de-palletizing robotic:

  1. Set up the robotic itself.

  2. Set up your finish effector.

  3. Set up the cable administration system.

  4. Join {the electrical} cables and parts.

  5. Add the field and pallet sensors.

  6. Anchor the answer in place.

  7. Begin programming.

Wish to see these steps in motion? Signal as much as our free palletizing eLearning course. It guides you thru the whole technique of designing and deploying a cobot palletizing cell.

 

Universal Robots teach pendant showing the URCap of the Robotiq Palletizing Solution

Meet the Palletizing Solution

To see how firms similar to yours are utilizing cobot palletizing, try our palletizing functions web page.

What challenges do you suppose a de-palletizing robotic would have in your online business? Inform us within the feedback beneath or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



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